Departments


Behind the scenes

Subassembly


Success on the world rally stages is the result of a combined effort. It is how a group of individuals unifies together as a team. It is also how many different components come together to create a competitive rally car. Our Subassembly Department plays a key role in how our i20 Coupe WRC is developed.

Most areas of our rally cars are connected in some way to the work of our sub-assembly colleagues. They carry out a wide range of tasks, building and checking the entire suspension, from dampers to brakes, hydraulic systems to steering.

Before every rally, our Subassembly team prepares a fully assembled suspension, complete with front and rear axle, as well as a deconstructed version for each individual vehicle.

In addition to this, they must also prepare two to three hydraulic assemblies, steering and brake systems for each car at every single event. For the mixed surface event at Rally Spain, there is one set for gravel and one for tarmac.

It is a complex job, requiring exceptional organisational skills and a comprehensive technical knowledge. Our colleagues in this area need to work methodically and accurately with attention to detail – and like all areas of our business, under immense time pressure.

During a rally weekend, our Subassembly colleagues support in case of any incidents or car repairs. Post-rally, they dismantle and inspect suspension parts, working closely with other departments in our Alzenau factory.

This procedure entails robust industrial activity of the suspension itself, but also accurate checking for cracks and conducting thorough quality control. There are also more delicate tasks like the disassembling and cleaning of the whole hydraulic system and rebuilding of the pedals and steering column. After rebuild, it is run on the test bench to assess and confirm full functionality.

Our Subassembly colleagues have connections with almost every department in the factory. They work with electronics to align sensors to the chassis and hydraulic system, and with transmission for mounting of the differential to the rear axle frame.

There is a lot of collaboration with the test team, to understand more about the performance of specific parts in freer testing conditions. Any problems or ideas for improvement are discussed with the engineering team, while the workshop itself is almost like a customer – to whom the final suspension and assemblies are delivered.

Subassembly is a complicated process but our colleagues are always improving the efficiency of their work. It is all about assembling experience.

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Further Articles

Instagram Photos / Story

  • @craigbreen__ marked his i20 R5 debut with five stage wins out of nine and overall victory 🏆 on the @ulsterrally to clinch the Irish tarmac rally championship. 🍾
#Hyundai #HMSGOfficial #HyundaiMotorsportCustomerRacing #HyundaiMotorsport #i20 #R5 #i20R5 #ITRC #rallying #rally #ireland #tarmac #craigbreen #winning #UlsterRally #racecar #car #motorsport #racing #instacar #instapic #instagood
  • @max.hesse completes a perfect points scoring @adactcrgermany weekend at the @nuerburgring.
After finishing 2nd to guest driver @thierryneuville yesterday Hesse took victory in the dramatic, rain shortened Race 2 in his @hyundai_de backed i30 N TCR as Neuville finished 6th.
#Hyundai #HMSGOfficial #HyundaiMotorsport #HyundaiMotorsportCustomerRacing #motorsport #nurburgring #TCRGermany #i30 #i30N #TCR #i30NTCR #racing #racecar #winning #rain #maxhesse #thierryneuville #wrc #rallying #rally #car #carsofinstagram #result #news #instacar #instapic #instagood
  • The guest is the best!! 🏆
@thierryneuville takes a sensational win in @adactcrgermany 🇩🇪 Race 1 at the @nuerburgring on his circuit racing debut.
Max Hesse completes a fantastic i30 N TCR 🥇🥈 to boost his championship challenge.
#Hyundai #HMSGOfficial #HyundaiMotorsportCustomerRacing #HyundaiMotorsport #thierryneuville #i30 #i30N #TCR #i30NTCR #TCRGermany #nurburgring #touringcar #winning #victory #motorsport #racecar #wrc #rally #rallying #racing #car #carsofinstagram #instacar #instapic #instagood
  • @thierryneuville stuns 🤩 the @adactcrgermany 🇩🇪 field to take pole position at the @nuerburgring in the @hyundai_de guest car. Fellow i30 N TCR driver and Thierry's teammate for the weekend Max Hesse will start alongside.
#Hyundai #HMSGOfficial #HyundaiMotorsportCustomerRacing #HyundaiMotorsport #i30 #i30N #TCR #i30NTCR #TouringCar #TCRGermany #Nurburgring #qualifying #poleposition #motorsport #car #racecar #thierryneuville #maxhesse #winning #carsofinstagram #instacar #instapic #instagood
  • Jumping into the weekend like... 🚀 @rallyfinland #TGIF
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#HMSGOfficial #WRC #Hyundai #GameOn #NesteRallyFinland #i20CoupeWRC #i20 #instagood #rallying #WRCLive #motorsport #instavideo #instadaily #instalikes #rally #carsofinstagram #instacool #RallyFinland
  • For @thierryneuville the @nuerburgring @adactcrgermany 🇩🇪 weekend starts today. Some final tests to fine tune the i30 N TCR before the practice sessions tomorrow morning. @hyundai_de
#HMSGOfficial #Hyundai #HyundaiMotorsportCustomerRacing #HyundaiMotorsport #i30 #i30N #i30NTCR #TCRGermany #thierryneuville #hyundaiteamengstler #nurburgring #racecar #motorsport #car #wrc #rallying #rally #instacar #instapic #instagood.
  • #TBT to the action of @rallyfinland! Onboard with @thierryneuville & @nicolasgilsoul - wait for the jump at the end 🙈🚀
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#HMSGOfficial #WRC #Hyundai #GameOn #NesteRallyFinland #i20CoupeWRC #i20 #instagood #rallying #WRCLive #motorsport #instavideo #instadaily #instalikes #rally #carsofinstagram #instacool #RallyFinland #OBC
  • @max.hesse added his name to the list of drivers to have won in the i30 N TCR last weekend. 🏆
He drove from 6th to take his first @adactcrgermany 🇩🇪 victory with Hyundai Team Engstler in Race 1 at @circuitzandvoort 🍾. Who will be the next i30 N TCR driver to take a first win?
#Hyundai #HMSGOfficial #HyundaiMotorsportCustomerRacing #HyundaiMotorsport #i30 #i30N #TCR #i30NTCR #TouringCar #TCRGermany #ADACTCRGermany #Zandvoort #Netherlands #MaxHesse #hyundaiteamengstler #winning #action #victory #car #motorsport #racecar #caroftheday #carsofinstagram #carporn #instacar #instapic #instagood
  • Stage WIN ✅ 👀 Onboard with @amikkelsenrally & @andersjgraml as they fly through SS19 @rallyfinland ✈️👍
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#HMSGOfficial #WRC #Hyundai #GameOn #NesteRallyFinland #i20CoupeWRC #i20 #instagood #rallying #WRCLive #motorsport #instavideo #instadaily #instalikes #rally #carsofinstagram #instacool #RallyFinland #OBC

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