Departments


Behind the scenes

Engine Dyno


For 2017, we embarked on a new challenge to build the i20 Coupe WRC engine entirely in-house. Through learning and consolidation years, we expanded our knowledge in every area. With the addition of Customer Racing, the ability to develop high-performance engines in Alzenau has become a crucial part of our sustain growth. One of the cornerstones of this work was to establish the Engine Dyno Department.

Purposefully, there are no specialisations in this dedicated team. Whether it is the service, maintenance, build or running, everyone can perform every task and works together to get the job done. At the end of the day, the Engine Dyno team says with confidence that everyone has brought their own part to the success of our powerful engines.

It is not possible to learn the traits required for dyno testing from a textbook. Experience is what matters because every engine is different. Our meticulous technicians must be able to report whether a change or new part will deliver enough performance to justify the subsequent steps to implement it.

Much of what makes the Engine Dyno a powerful tool is the ability to recreate real-world conditions in a controlled environment. The dyno uses the same settings for a car such as water, oil and other running aspects. But that is also a double-edged sword. A test can be invalidated if the controls are not the same as the comparison data.

This is why the team works closely with the Engine Workshop on the details of the construction as well as the Electronics Department. It takes around two hours to set up the engine and perform a short test to match the previous conditions. Basic tuning for a new motor is then another two hours while some programs are longer.

Even in the development stage of the i20 Coupe WRC, our resourceful colleagues were involved with the Design team, Engineers and connected areas such as Transmission Design. By taking care to spend extra time in the dyno, engine testing is more efficient.

As an engine matures it can become harder to find big performance gains, however our coworkers are patient. Improvements of 10-15 horsepower (HP) are possible in the early stages of production, while after a year of rallies even small gains for a competitive unit keeps morale high. The Engine Dyno teamโ€™s resilience is as strong as the engine itself!

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Instagram Photos / Story

  • An unexpected double podium ๐Ÿ†
๐Ÿฅ‡ @danisordorallye & @carlosdelbarrio37 ๐Ÿฅ‰ @amikkelsenrally & @andersjgraml
Congratulations ๐Ÿ™Œ to both of our crews ๐Ÿ‘๐Ÿ‘
To our friends at @tgr_wrc, @otttanak & @martinjarveoja, a fantastic performance this weekend and sorry we were unable to share the podium with you today! .
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#HMSGOfficial #win #GameOn #WRC #Hyundai #i20CoupeWRC #i20 #instagood #rallying #WRCLive #jumpinginthedust #motorsport #instavideo #podium #instadaily #instalikes #cars #carsofinstagram #instacool #rallyitalia #rallysardegna #alghero
  • Rallying at the beach ๐Ÿ– ๐Ÿ”œ Powerstage is up next. @danisordorallye & @carlosdelbarrio37 have a podium in sight ๐Ÿ”๐Ÿ”
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#HMSGOfficial #GameOn #WRC #Hyundai #i20CoupeWRC #i20 #instagood #rallying #WRCLive #motorsport #instavideo #podium #instadaily #instalikes #cars #carsofinstagram #instacool #rallyitalia #rallysardegna #alghero
  • Drifting in the dust ๐Ÿ’ฏ๐Ÿ‘ 2๏ธโƒฃ stage wins for @amikkelsenrally & @andersjgraml this morning ๐Ÿ”๐Ÿ” 2๏ธโƒฃ stages left to run and @danisordorallye & @carlosdelbarrio37 hold 2๏ธโƒฃnd overall #GameOn
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#HMSGOfficial #WRC #Hyundai #i20CoupeWRC #i20 #instagood #rallying #WRCLive #motorsport #instavideo #podium #instadaily #instalikes #cars #carsofinstagram #instacool #rallyitalia #rallysardegna #alghero
  • ๐ŸŽค #RallyItaliaSardegna Another challenging day result wise for @thierryneuville & @nicolasgilsoul. However, they made some good advances with setup. .
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#HMSGOfficial #GameOn #WRC #Hyundai #i20CoupeWRC #i20 #instagood #rallying #WRCLive #motorsport #instavideo #podium #instadaily #instalikes #cars #carsofinstagram #instacool #rallyitalia #rallysardegna #alghero
  • ๐ŸŽค #RallyItaliaSardegna @andersjgraml 'mission failed' ๐Ÿ™ˆ but it has been a good fight with Evans today. 5๏ธโƒฃth overall ๐Ÿ‘๐Ÿ‘
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#HMSGOfficial #GameOn #WRC #Hyundai #i20CoupeWRC #i20 #instagood #rallying #WRCLive #motorsport #instavideo #podium #instadaily #instalikes #cars #carsofinstagram #instacool #rallyitalia #rallysardegna #alghero
  • ๐ŸŽค #RallyItaliaSardegna @danisordorallye & @carlosdelbarrio37 finish 2๏ธโƒฃnd going into the final day. Tomorrow is going to be a great battle with @otttanak ๐Ÿ‘๐Ÿ’ฏ
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#HMSGOfficial #GameOn #WRC #Hyundai #i20CoupeWRC #i20 #instagood #rallying #WRCLive #motorsport #instavideo #podium #instadaily #instalikes #cars #carsofinstagram #instacool #rallyitalia #rallysardegna #alghero
  • Watch them fly over Micky's Jump #jumpinginthedust ๐Ÿš€๐Ÿš€
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#HMSGOfficial #GameOn #WRC #Hyundai #i20CoupeWRC #i20 #instagood #rallying #WRCLive #motorsport #instavideo #podium #instadaily #instalikes #cars #carsofinstagram #instacool #rallyitalia #rallysardegna #alghero
  • Here is one way to cool off in this heat ๐ŸŒก๐Ÿ’ฆ Things will be heating up this afternoon, @danisordorallye is now 6.4s off the lead. #GameOn
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#HMSGOfficial #WRC #Hyundai #i20CoupeWRC #i20 #instagood #rallying #WRCLive #jumpinginthedust #motorsport #instavideo #podium #instadaily #instalikes cars #carsofinstagram #instacool #rallyitalia #rallysardegna #alghero watersplash
  • With one day of rallying under our belts, it is clear that @rallyitaliasardegna is a challenging rally. Hot conditions and rough narrow roads with little room for error ๐Ÿ™ˆ
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#HMSGOfficial #GameOn #WRC #Hyundai #i20CoupeWRC #i20 #instagood #rallying #WRCLive #jumpinginthedust #motorsport #instavideo #podium #instadaily #instalikes #cars #carsofinstagram #instacool #rallyitalia #rallysardegna #alghero

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